Injection Molding Professional Services
With a minimum order quantity of 100pcs, free DFM feedback, and support for prototype injection molding, our professional injection molding services offer flexibility and efficient solutions for your projects.
With a minimum order quantity of 100pcs, free DFM feedback, and support for prototype injection molding, our professional injection molding services offer flexibility and efficient solutions for your projects.
TurnkeyModel provides injection molding services and owns injection molding equipment. Injection molding is a plastic processing technology mainly used for producing plastic products. It is a method of manufacturing plastic products by injecting molten plastic into a mold and then cooling and solidifying it. This method is suitable for mass production of plastic components of various shapes and sizes. Injection molding has the advantages of high production efficiency, precise product dimensions, and good repeatability, so it is widely used in various industries such as automobiles, electronics, home appliances, healthcare, and packaging. Having multiple advanced injection molding machines and corresponding molds and auxiliary equipment. TurnkeyModel can support your project and provide a range of services from mold design and manufacturing to injection molding, finish treatment, and ultimately produces plastic products that meet customer requirements.
Raw materials are loaded into the injection molding machine, heated and melted
An injection machine injects molten plastic into the mold cavity
After cooling, open the mold and take out the finished product
Check the quality and remove possible defects
Repeat the production cycle
This efficient processing is suitable for manufacturing a wide range of plastic parts
Injection molding is widely used in mass production as it is fast and cost-effective. Here in TurnkeyModel, we will offer various injection molding solutions for you in different industries.
Mold manufacturing is the process of making molds for production by CNC machining, EDM, and other processes according to drawings.
It is a process of heating & melting thermoplastic or thermosetting material, then injected into a mold cavity to solidify & form.
A & B liquid silicone rubber raw materials will be injected into the mold cavity after fully mixing, then heated and rapidly vulcanized in the hot mold cavity.
Insert molding is a combined two-part injection molding process where one material is overlaid on a metal insert, then form them to be one part.
Lower risk & cost. DFM report will help you optimize design if necessary
Save communication time & cost. No need to find other partners for different processes
One-stop service. We can support “Design-> Manufacture->Assembly” one-stop delivery
Clear update. You will know every step of your project with detailed photos. No need to worry
Ensured quality. Every project will follow our strict quality control system
High risk & cost. Without a DFM report in the early stage, problems may occur during the manufacturing
Long communication time & cost. Have to talk with several suppliers for different processes
Single service. May pay extra cost for assembly after collecting the parts from suppliers
Unclear update. You are the last one to know if any delays and have no idea about the delivery schedule
Unstable quality. No clear quality control process and may have problems if any information was not shared
Mold injection is complex, and we need to set many parameters to ensure the quality of the parts.
Max part size | 1500*800*600mm |
Min part size | 1*1*1mm |
Max tooling size | 3000*1500*1500mm |
Min tooling size | 80*80*300mm |
Min part tolerance | ±0.01mm |
Standard part surface | SPI-C3 |
Mold life | Production tooling about 500000 shots Rapid tooling about 5,000-10,000 shots |
Lead time | For toolings, the production tooling is machined in 2-3 weeks, and the rapid tooling is machined in 7-10 days. For parts, as low as 2 weeks for T1 samples. After T1 sample approval, lead time for < 10,000 parts is as low as 1 week. |
T1 samples | 5-10 sets (pieces) of samples are supplied in each mold trial. |
Max press size | 2400T |
Min press size | 100 parts |
Mold storage | Stored for 2 years of inactivity |
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| Project requirements | Prototype Injection Molding | On-Demand Manufacturing |
| Application | 1. Iterate on materials and designs, and evaluate cost and manufacturability. 2. Lower manufacturing risk. 3. Improve product development speed and shorten time to market. | 1.For finalized product design |
Cost for manufacturing molds | Cost effective | Expensive |
Mold production time | 7-10 days | 2-3 week |
Mold material | Steel or aluminium | Steel |
Lifespan | 5000-10000 shots | 500000 shots |
We have more than 100 kinds of thermoplastic and thermoset materials to choose from.
AAS, ABS, ABS/PC, EPDM, ETFE, HDPE, LCP, LDPE, LLDPE, PA, PA6, PA66, PAA6, PBI, PBT, PC, PDAP, PE, PEBA, PEEK, PEI, PET, PETP, PI, PMMA, POM, PP, PPC, PPE, PPS, PPVC, PS, PSU, PTFE, PVB, PVC, PVCC, PVDC, PVDF, TPE, TPU, UHMWPE.
Standard silicone (30, 40, 50, 60, and 70 durometers), Medical-grade silicone, Optical-grade silicone, Fluorosilicone (fuel and oil resistant)
Glossy | Semi-Glossy | Matte | Textured |
SPI-A0 | SPI-B0 | SPI-C1 | MT (Moldtech) |
SPI-A1 | SPI-B1 | SPI-C2 | YS (Yick Sang) |
SPI-A2 | SPI-B2 | SPI-C3 | VDI (Verein Deutscher Ingenieure) |
SPI-A3 | SPI-B3 | / | / |
We have more options for the parts if you have any special requirements for the appearance.
Inserts
Heat staking
Painting
Silk screening
Ultrasonic plastic welding
Laser engraving
UV coating
The melt resin material will be injected into the mold, and after shaping and cooling, the product will be knocked out
The speed of the knocking-out process shall depend on the product structure and material
The distance of knocking out should be 1-2cm longer than the vertical thickness of the product. After knocking out, the ejector will go back and the whole process will repeat many times for more pieces
ISO9001:2015
ISO14001:2015
Customized Fixture
Material Certificate
RoHS/SGS Report
It sometimes happened that T1 samples can not meet your requirement. In TurnkeyModel, we can support T2 and even T3 if the samples are not available for you. During every process, 5~10 samples will be sent and your team can fully test if the mold is acceptable.
Export molds are available here in TurnkeyModel. If you prefer to have molding parts in your factory, we can make the molds for you and arrange the shipment accordingly.
There are many factors that influence the cost of injection molding parts, for example, the material, the structure of your design, quantity, mold material, mold texture, and so on. If you want to control your project budget, we will offer you the solution accordingly.
Normally we will keep the molds for two years free of charge once confirmed. However, we fully understand that some projects have longer service time, in this case, please contact us for a longer storage period.
If the design does not change too much and the previous mold can be used, we will fix the mold as per your updated design. If the design changes too much and we can not use the previous mold, our team will quote you a new price based on your updated design.
Basically, it will depend on the quantity, quality, and further plans for your project. If only plan for small batches, in this case, prototype molding will be a good choice, as it is fast and more cost-effective than production molding. However, if the project shall have a long service life and possibly for years, production molding should be chosen to lower the total cost and time.
We are able to offer glossy(SPI-A0, SPI-A1, SPI-A2 & SPI-A3), semi-glossy(SPI-B0, SPI-B1, SPI-B2 & SPI-B3), matte(SPI-C1, SPI-C2 & SPI-C3) and textured(MT, YS & VDI) finish for molds. If you are not sure about the standard, you can send us a sample picture for reference. Then, our team will quote you a similar finish for your mold.
Yes, TurnkeyModel is able to offer SPI-A1 without any problem. Moreover, if you want some secondary options, for example, nickle plating and chrome plating for better appearance.
There are two types of resins to choose from: amorphous (plastic cutlery and electronic components) and semi-crystalline (bottles, packaging, pipes, and medical implants). Each type of resin is available in affordable, moderate, and high-performance solutions. When selecting a plastic resin, you should begin by choosing the family of materials that will give you most of the properties you want. The right resin guarantees optimum product performance, so please contact us to get more information from us and determine the ideal choice for your project.
The actual model represents the most significant expense in the entire production process. Individuals should consider working with precision molds made from high-quality steel because they last for years. Please kindly note that many factors contribute to the cost of a mold in a custom plastic injection mold project. Send all your files to us and we will quote you the exact price.
Owing ISO certified factories, conducting in-process inspections and dimensional verification after production,
guarantee the custom molded parts consistency regardless of the complex shape with high precision.
The accuracy is stable and will not fluctuate due to size and weight, ensuring consistent quality of each product
Check every step from mold to production to meet high quality requirements
for mold design guidance, material and finish choices, ensuring a smooth transition from prototyping to production.
Our ability is CNC machining, sheet metal fabrication, injection molding, die casting and so on. No matter what stage of development you are in, you will find a solution at TurnkeyModel.
lf you have any questions or need help, feel free to contact with our team.
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Xinqiao Street, Baoan Distrcit, Shenzhen, China
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